VERI Cable, according to different uses, produces a variety of overhead cables. Including AAC, AAAC, ACSR, ABC cable –aerial bundled cable, and so on. Our range of overhead lines generally contains aluminum conductors or aluminum alloy conductors to meet all customer needs. We specialize in providing excellent overhead lines for transmission, distribution, and power network industries. And other cable products such as voltage cables, submarine cables, fiber cables, special cables, and so on. So please contact us with your requirements. Also, we will reply to you the detailed information that you want.
Aluminum Alloy Conductor is the main component of the overhead power line. Its function is to transmit current and electric power. These bare conductors are suitable for low, medium, and high-voltage overhead lines. AAC is widely used in urban areas, where the span is usually short. But the conductivity requirements are high.
STANDARDS&REFERENCES:ASTM—B 230, ASTM—B 231, DIN48201, BS215 (Or producing by the standard of the customer’s country)
Manufacturing Standards
Conductor Size | Code Words | Class | Required Construction | Mass | Rated Strength | |||||
Cmils or AWG | mm² | No. of Wires | Diameter of Wire | Per 1000ft, lb | Per km, kg | kips | kn | |||
In. | mm | |||||||||
3500000 | 1773 | Bluebonnet | A | 127 | 0.1660 | 4.22 | 3345 | 4977 | 58.7 | 261 |
3000000 | 1520 | Trillium | A | 127 | 0.1537 | 3.90 | 2840 | 4226 | 50.3 | 223 |
2750000 | 1393 | Bitterroot | A | 91 | 0.1738 | 4.42 | 2602 | 3872 | 46.1 | 205 |
2500000 | 1267 | Lupine | A | 91 | 0.1657 | 4.21 | 2365 | 3519 | 41.9 | 186 |
2250000 | 1140 | Sagebrush | A | 91 | 0.1572 | 3.99 | 2128 | 3166 | 37.7 | 167 |
2000000 | 1013 | Cowslip | A | 91 | 0.1482 | 3.77 | 1873 | 2787 | 34.2 | 153 |
1750000 | 886.7 | Jessamine | AA | 61 | 0.1694 | 4.30 | 1641 | 2442 | 29.7 | 132 |
1590000 | 805.7 | Coreopsis | AA | 61 | 0.1614 | 4.10 | 1489 | 2216 | 27.0 | 120 |
1510500 | 765.4 | Gladiolus | AA,A | 61 | 0.1574 | 4.00 | 1417 | 2108 | 25.6 | 114 |
1431000 | 725.1 | Carnation | AA,A | 61 | 0.1532 | 3.89 | 1342 | 1997 | 24.3 | 108 |
1351000 | 694.8 | Columbine | AA,A | 61 | 0.1488 | 3.78 | 1266 | 1884 | 23.4 | 104 |
APPLICATION
All aluminum conductors belong to bare conductors, which mainly play the role of transmitting electrical energy. Based on different voltages, the wire cross-sectional area is also different. AAC cable is commonly used for general distribution lines with a small force and small span. But it is not allowed to contact with trees.
Conductor: Hard-Drawn 1350-H19 Aluminum Wires, Minimum Purity 99.45%.
Reinforcement: Galvanized Steel Wires (Zinc-Coated)
Construction (Aluminum/Steel): 6/1, 7/1, 8/1, 12/7, 16/19, 24/7, 26/7, 30/7, 30/19, 36/1, 45/7, 54/7, 54/19, 72/7, 76/19, 84/19
Cross-Sectional Area: 6~4/0 awg, 80~2312 mcm (80~211.3 mcm for Standard High-Strength Conductor).
Galvanization: Class A, B or C
Grease Corrosion Protection: Available upon Request
Specifications
AAAC bare conductor meets the following ASTM specifications :
B-398 Aluminum Alloy 6201-T81 Wire for Electrical Purposes
B-399 Concentric-Lay-Stranded 6201-T81 Aluminum Alloy Conductors.
The Part of AAAC-ASTM-B399 Technical Data:
Stranding | Diameter of conductor | Linear mass | Rated strength | D.C. resistance at 20℃ |
No./mm | mm | Kg/km | kgf | Ω/km |
6 | 7/1.55 | 4.65 | 36.44 | 422 |
7/1.68 | 5.04 | 42.7 | 502 | |
4 | 7/1.96 | 5.89 | 57.89 | 685 |
48.69(4) | 7/2.12 | 6.35 | 67.56 | 799 |
2 | 7/2.47 | 7.42 | 92.14 | 1091 |
77.47(2) | 7/2.67 | 8.02 | 107.50 | 1275 |
1/0 | 7/3.12 | 9.35 | 146.50 | 1733 |
123.3(1/0) | 7/3. 37 | 10.11 | 171.00 | 2019 |
2/0 | 7/3.50 | 10.52 | 184.70 | 2090 |
155.4(2/0) | 7/3.78 | 11.35 | 215.16 | 2447 |
3/0 | 7/3.93 | 11.79 | 232.70 | 2641 |
195.7 (3/0) | 7/4.25 | 12.75 | 271.50 | 3079 |
4/0 | 7/4.42 | 13.26 | 293.70 | 3334 |
246.9 (4/0) | 7/4.77 | 14.30 | 342.60 | 3885 |
Application:
Used as bare overhead conductor for primary and secondary distribution. The AAAC conductor is designed to get a better strength-to-weight ratio and offer improved electrical properties, excellent sag-tension characteristics, and superior corrosion resistance when compared with ACSR. As compared to a conventional ACSR conductor, the lighter weight, comparable strength & current carrying capacity, lower electrical losses, and superior corrosion resistance have given AAAC a wide acceptance in the distribution and medium & high voltage transmission lines.
ACSR conductor has the advantages of simple structure, convenient erection and maintenance, low line cost, and large transmission capacity. And they are convenient for laying across special geographical conditions. Such as rivers and valleys, good electrical conductivity, and sufficient mechanical.
Design
1 Aluminum conductor with increased breaking load, round stranded compressed (RM)
2 Core insulation (XPLE black, UV-resistant, not flame retardant); 2 up to 4 cores of the equal cross-section are stranded together in left-hand lay, additionally 1 or 2 cores of the reduced cross-section can be co-stranded.
STANDARDS&REFERENCES:ASTM—B 230, ASTM—B 231, DIN48201, BS215 (Or producing by the standard of the customer’s country)
ACSR Technical Characteristics / U.S.A Sizes – ASTM B232
Area | Stranding and diameter | Approximate overall diameter | ||||
Aluminum | Steel | Total | Aluminum | Steel | ||
AWG or MCM | mm2 | mm2 | mm2 | mm | mm | mm |
8 | 8.34 | 1.39 | 9.73 | 6/1.33 | 1/1.33 | 3.99 |
6 | 13.29 | 2.19 | 15.48 | 6/1.68 | 1/1.68 | 5.04 |
4 | 21.16 | 3.55 | 24.71 | 6/2.12 | 1/2.12 | 6.36 |
4 | 21.16 | 5.35 | 26.50 | 7/1.96 | 1/2.61 | 6.53 |
3 | 26.69 | 4.45 | 31.14 | 6/2.38 | 1/2.38 | 7.14 |
2 | 33.61 | 5.61 | 39.22 | 6/2.67 | 1/2.67 | 8.01 |
2 | 33.61 | 8.52 | 42.13 | 7/2.47 | 1/3.30 | 8.24 |
1 | 42.39 | 7.10 | 49.49 | 6/3.00 | 1/3.00 | 9.00 |
0 | 53.48 | 8.90 | 62.38 | 6/3.37 | 1/3.37 | 10.11 |
2/0 | 67.42 | 11.23 | 78.65 | 6/3.78 | 1/3.78 | 11.34 |
3/0 | 85.03 | 14.19 | 99.22 | 6/4.25 | 1/4.25 | 12.75 |
4/0 | 107.23 | 17.87 | 125.10 | 6/4.77 | 1/4.77 | 14.31 |
Application of ACSR
1. The higher-strength ACSR conductors are widely used in power transmission lines with various voltage levels.
2. The higher-strength ACSR conductors are commonly used for river crossings, overhead earth wires, and installations involving extra-long spans.
3. The higher-strength ACSR conductors are also suitable for laying across rivers and valleys where special geographical features exist.
As a professional cable manufacturer, our cable products have been exported to many countries in the past 30 years, including the USA, Canada, Spain, UK, Germany, France, Russia, Greece, Saudi Arabia, etc. In these countries, our cable products are very popular with customers. And every year, because of our good quality and service, we would receive much good feedback from our customers.
Our range of custom services includes design, size, and surface color. Many popular colors are also available for you to choose. We also specialize in over-sheathing, for example, we can make custom Polyethylene (PE) and Polyurethane (PUR) according to your requirements. We can provide solutions based on your ideas. Please contact us to give us your idea.
Veri Cable offers a wide variety of power cables based on trends and personal preferences. And we provide all kinds of power cables, more than 100 series. Then, to ensure the quality of the cables, we insist on testing our products once in a while.